XXXI IMPC-International Mineral Processing Congress in Washington, DC - 29 September – 3 October 2024

Crystallization of Vanadium Salts from Bayer Strip Liquor

KTH will present the latest research results on Crystallization of Vanadium Salts from Bayer Strip Liquor

Summary: Paper explored synthetic high purity vanadium crystallization in a temperature-controlled jacketed batch reactor using acetone, at different concentrations, as the antisolvent.  This crystallization route may serve as an alternative way to recover high purity vanadium salts from Bayer Strip Liquor.

Status: Oral presentation + full conference paper published

https://smeimpc.org/

Abstract: Bauxite ores used in aluminium oxide production via the Bayer process contain trace elements (REEs, V, Li, Sc, Ga) currently not valorised. Vanadium and Gallium dissolve during the Bayer process forming impurities in the Bayer liquor (sodium aluminate solution). Vanadium application ranges from steel to aircraft industries, and extraction involves ammonium treatment of strip liquor for vanadium salt (AMV, V2O5) precipitation. Current crystallization techniques have drawbacks of generating voluminous, highly saline wastewater. This study investigated the use antisolvent (acetone) crystallization with synthetic solutions as an alternative to the crystallization and calcination step in the conventional production of high purity vanadium salts. The yield, purity, and product characteristics of the crystals for different final organic to aqueous (O/A) ratio, at constant addition rate of antisolvent at room temperature has been investigated. A batch time dependent effect was observed with the best product quality, in terms of size and crystal habit (dominated by hexagonal laths), being attained when tb ≤ 2 h at an O/A ratio of 0.5. The early onset of acicular crystal formation and higher yields (≥ 97 %), along with higher impurity incorporation into the solid phase, were observed at an O/A ratio of 0.75 and this was attributed to higher levels of supersaturation.